Meeting & Maintaining GMP Standards While Overcoming Cleanroom Design Challenges

 

 

David Arrouart

David Arrouart

Technical Sales Director
Cleanroom Canada

(418) 455-8891
[email protected]

110, Rotterdam Street,
St-Augustin-de-Desmaures, QC, Canada G3A 1T3

Reach out directly to David, our Cleanroom Technical Expert to answer any questions

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GMP Wall System

GMP Wall System - Harsh Chemicals Resistance

Harsh Chemicals Resistance

  • Custom steel panels engineered for high resistance to corrosive effects of harsh chemicals.
  • Sealants between panels designed to withstand exposure to chemicals without deteriorating.
  • Wall system allowing easy repairs, removal or replacement of panels.
  • High-quality paint formulated to withstand harsh chemicals and provides an easy-to-clean surface.
  • Flush-finish simplifies and accelerates cleaning process, helps upholding high quality standards over time.
GMP Wall System - Flexible System

Flexible System

  • Design for dynamic needs of cleanroom facilities. Allows for adaptable room sizes, design configurations, and the ability to expand, downsize, or reorganize as needed.
  • A clean design for fast installation and ease of use – provides a user-friendly experience for both the initial setup and ongoing operation.
  • Quickly and efficiently address maintenance requirements without disrupting ongoing operations, with the convenience of integrated panels.
  • A wall system design that guarantees nothing obstructs a worker when accessing utilities or conducting cleaning processes, allowing for seamless and efficient daily operations.
  • Effortlessly add or remove equipment, repurposing the space to suit unique requirements.
  • Wall system minimizes downtime and disruptions while maintaining a clean working environment.
GMP Wall System - Quick Time to Market

GMP Design

  • Modular construction offers up to 50% faster deployment time because panel manufacturing is done off-site and occurs simultaneously with on-site foundation work. (Modular.org)
  • Prefabricated panels are designed once, ensuring faster delivery without unnecessary complications.
  • Pre-engineering process accelerates deployment by reducing complexity.
  • Modular systems allows for quick and clean installation and minimize disruptions, keeping your operations running smoothly.
  • Simpler turnaround when the unexpected happens, providing more accurate on-target project delivery and meeting deadlines.

We had a great experience working with MECART and it was a great collaborative process from beginning to end. Everyone worked together really well to come up with a design that we felt really optimized the people and materials flow for the clean room.

Jon Hicks

Director of Pharmacy, STAQ Pharma

STAQ Pharma

GMP MECART

GMP MECART - GMP Modular System

GMP Modular System

  • ISO 9001 certified reflecting the highest industry standards and commitment to quality.
  • Cam lock system ensures airtight integrity and high GMP standards.
  • Installation process is executed with utmost precision, resulting in a clean and seamless setup.
  • Lower long-term costs through improved efficiency and reduced maintenance.
  • Prefabricated panels allow for a two-step construction process on and off-site, speeding up installation and time-to-market.
GMP MECART - GMP Engineering

GMP Engineering

  • Walkable ceiling design simplifies maintenance, providing easy access without disrupting your clean operations.
  • Self-sustained walls independent from main building, offering significant cost reductions by eliminating the need for structural buidling modifications.
  • MECART cleanroom walls load capacity allows for HVAC system installation directly on top, minimizing the need for additional support structures, reducing costs.
  • In-house engineers and HVAC specialists with extensive experience in GMP cleanroom environments.
  • Integrated low wall air-return built into the panels improves air circulation and simplifies the HVAC system setup, design and usage.
GMP MEACRT - GMP Design

GMP Design

  • Flush-finish design provides seamless, easy-to-clean surfaces supporting the highest GMP cleanroom standards
  • 4 to 8-inch thick steel panel wall system integrating critical utilities and systems into the panel itself (such as air returns)
  • Precision-crafted coving eliminates tricky angles, minimizing dust and particle accumulation
  • Proprietary CleanWeld sealant technology used to maintain strong, durable bonds that can withstand the harshest chemicals
  • Customized design options, including variable heights within a single room, contribute to HVAC cost savings and adaptability

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CASE STUDIES: DELIVERING GMP-COMPLIANT CLEANROOM SOLUTIONS WITH SPEED AND PRECISION TO OUR CLIENTS

CNRC

Vaccine Manufacturing Facility Cleanrooms

  • 14,000 sqft built under 5 months
  • Cleanroom grades: B, C & D
  • 4 different ceiling heights minimizing operational costs
  • Subculture room, media preparation room, packaging room
  • Client greenlit 10,000 sqft phase 2 expansion
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ThermoFisher Scientific

GMP Modular Clearoom for Vaccine Plastic Components

  • 18,000 sqft cleanroom built in 4 months
  • Cleanroom grades: B & C
  • Stand-alone cleanroom with self-supportive structures
  • Wall system supports HVAC and 30 offices mezzanine
  • Custom panels for easy maintenance access and equipment replacements
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MRNA and Plasmid DNA Manufacturing Cleanroom

Biotech CDMO MRNA & Plasmid DNA Manufacturing Cleanroom

  • 2,300 sqft cleanroom facility
  • Cleanroom grades: B, C & D
  • Fill/finish suite, manufacturing labs, master cell banking room
  • Modular cleanroom built-in structure counters lack of ceiling strenght
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Speak directly with David, our Cleanroom Technical Expert to help you in your cleanroom design and get precise pricing

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ThermoFisher Scientific          Northern RNA          Health Canada          Pfizer          GSK          OpSens

DATA SHEETS

Panel Data Sheet (PDF)

Panel Data Sheet

Crafted from 16-gauge galvannealed steel in 4”, 6”, and 8” thicknesses, MECART’s panels offer noise reduction with an STC of 35, R-16 thermal insulation, and can support a walkable ceiling with 20 lbs/square foot. Built-in air return systems optimize space, and panels are pre-engineered for utilities, meeting rigorous fire resistance standards and GMP requirements with a highly scratch-resistant, chemically resistant finish.

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CleanWeld (PDF)

Cleanweld Data Sheet

Proprietary CleanWeld sealant is used to achieve a robust, dependable bond and seal between walls, ceiling panels, accessories, moldings, and trims. This two-component, ultra-white, high-strength structural blend offers non-flammable properties, environmental friendliness with no VOC content, and resistance to weathering and chemicals. With a fast curing time of just 60 minutes, CleanWeld is the ideal choice for various cleanroom bonding and sealing applications.

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Download the Cleanroom Brochure

The brochure details MECART’s engineering capabilities, the MECART cleanroom features along with data sheets and case studies.

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